Machine Vision solution for manufacturing industry – i-Cubes

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Case studies

Machine Vision solution for manufacturing industry

#Cloud #Healthcare #Consulting

Client:

Customer is into manufacturing of cookies, biscuits and other confectionery items. They manufacture more than 20 tonnes of product monthly.

20Years

Proven Track Record

98%

Customer Satisfaction

15Projects

We Have Completed

3Mins

Average Answer Time

Problem:

Customer was receiving a lot of complaints about the quality of biscuits that they were sending for packaging leading to a financial penalty on them. Humans were not able to react in time to sort through a batch in time to remove unacceptable biscuits.

Solution:

It comprised of 2 aspects form our side.

Industrial automation

Setting up of a robotic arm to pick biscuits off a conveyor belt
Mounting a camera to capture images of the assembly line and send it across real time

Software automation

Software that is able to read the images and create a vector for vision model
Train vision model to identify anomalies, color, size, foreign particle, broken piece, etc.
Optimize vision model to infer and send coordinates to robotic arm for extraction of articles with anomaly

Benefits:

Improvement in quality by more than 90% of the product that the customer was shipping
Financial benefit saving approximately $1.3 million annually in penalty